Abstract: |
The cold gas dynamic spraying process, or cold spray (CS), represents a radical departure from conventional thermal spray (TS) methods in that the deposition process relies purely on kinetic energy rather than on a combination of thermal and kinetic components [1-3]. A potential advantage of this process over TS is the ability to generate dense coatings retaining initial material chemistry and phase composition with a very little oxidation. Also, low temperature process (no bulk particle melting) eliminates solidification stresses and enables thicker coatings [4]. However, hard brittle materials like ceramics can not be sprayed without using ductile binders. In this study, magnetic alloys such FeSiBNbCu also called Finemet and FeSiBNbCu-Al with various percentages of Aluminum coatings were synthesized using cold spray technique in order to produce ferromagnetic materials. Ultra-fine grain coatings were obtained using FINEMET nanostructured powders mixed with Aluminum as ductile binder in order to to improve adherence. Magnetic measurements revealed a soft magnetic character for all the powders and the coatings. 25% of Al was considered as ideal to produce an homogenous coating with suitable magnetic properties.
Keywords: Nanomaterials, Cold spray, FINEMET, Magnetic properties, Microstructure.
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