Abstract No.:
2571

 Title:
Cold spray ultrasonic monitoring and modeling

 Authors:
Volf Leshchynsky / University of Windsor, Canada
Roman Maev* / Institute for Diagnostic Imaging Research, Canada
Sergey Titov/ Institute for Diagnostic Imaging Research, Canada
Jouhn Dech/ Institute for Diagnostic Imaging Research, Canada

 Abstract:
To fully understand particle interactions with both substrate and neighboring particles in Cold Spray (CS), ultrasonic monitoring and acoustic emission of particle agglomerate impact were studied. The results obtained show the influence of particle agglomeration density on stress and strain distribution in the particles and at the particle interfaces. The results are compared with metallographic structures of real coatings. The development of monitoring procedure is made using acoustic methods, specifically testing during the actual spray process itself. It is shown that the final thickness as well as the dynamics of buildup can be evaluated. Cross sections of the coating thickness are also easy to obtain and show true profiles of the coating. Comparisons of real thickness and acoustically estimated thickness show a close linear relationship.

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